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Manufacturing

Chemical plant process operator

Chemical plant process operators control machinery that makes chemical products, like paints, cleaning fluids and cosmetics.

Annual Salary

£18,000 to £37,000

Average UK salary in 2022 was £33,200
(source Office for National Statistics)

Working hours

40 to 44 a week

You could work: evenings / weekends; on shifts

Day to day tasks

On a typical day you could:

  • set up production machinery
  • mix and load raw materials into tanks
  • read instruments and make adjustments to settings
  • take samples and record data to monitor quality
  • pack and store finished batches
  • stock control
  • clean and maintain machinery
  • report problems
  • follow strict health and safety guidelines

Working environment

You may need to wear protective clothing.

You could work in an office, in a laboratory or at a manufacturing plant.

You can get into this job through:

  • a college course
  • an apprenticeship
  • applying directly
College

You could take a college course, which would give you some of the skills and knowledge needed in the job, for example:

  • Level 1 Certificate in Applied Science
  • Level 2 Diploma in Process Technology

Entry requirements

You'll usually need:

  • 2 or fewer GCSEs at grades 3 to 1 (D to G), or equivalent, for a level 1 course
  • 2 or more GCSEs at grades 9 to 3 (A* to D), or equivalent, for a level 2 course
For more information
Apprenticeship

You could get into this job through an apprenticeship, for example:

  • Science Manufacturing Process Operative Level 2 Intermediate Apprenticeship
  • Polymer Processing Technician Level 3 Advanced Apprenticeship

These apprenticeships can take between 18 months and 3 years to complete.

Entry requirements

You'll usually need:

  • some GCSEs, usually including English and maths, or equivalent, for an intermediate apprenticeship
  • 5 GCSEs at grades 9 to 4 (A* to C), or equivalent, including English and maths, for an advanced apprenticeship
For more information
Direct application

You can apply directly for jobs. Some employers may ask for GCSEs in maths, English, IT and a science subject, or equivalent qualifications.

You may be asked to take a maths test along with other assessments, and pass a medical at the interview stage.

More information

Career tips

Previous experience in the manufacturing and processing industries would be an advantage.

A forklift truck certificate may be useful.

There is not enough data for this job to find employment statistics

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With experience, you could move into quality control, lab work, maintenance or shift management.

With further study, you could become a process technician.

Skills required and how your skills match up

What skills are required?

You'll need:

  • observation and recording skills
  • to be thorough and pay attention to detail
  • the ability to accept criticism and work well under pressure
  • knowledge of chemistry including the safe use and disposal of chemicals
  • the ability to operate and control equipment
  • the ability to use, repair and maintain machines and tools
  • excellent verbal communication skills
  • thinking and reasoning skills
  • concentration skills
  • to be able to carry out basic tasks on a computer or hand-held device
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