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Manufacturing

Chemical plant process operator

Chemical plant process operators control machinery that makes products like paints, plastics, solvents and cosmetics.

Annual Salary

£22,000 to £34,000

Average UK salary in 2023 was £34,963
(source Office for National Statistics)

Working hours

40 to 44 a week

You could work: evenings / weekends; on shifts

5.8%
Future employment

There will be 5.8% fewer Chemical plant process operator jobs in 2027.

Day to day tasks

As a chemical plant process operator, you'll:

  • set up production machinery
  • mix and load raw materials into tanks
  • monitor instruments and make adjustments to settings
  • take routine samples and record data for lab quality checks
  • package up finished products and move them to storage areas
  • clean and maintain production lines
  • follow strict health and safety rules and report technical problems

Working environment

You may need to wear protective clothing.

You could work at a manufacturing plant or in a laboratory.

Your working environment may be noisy.

You can get into this job through:

  • a college course
  • an apprenticeship
  • applying directly
College

You could take a college course, which would give you some of the skills and knowledge that might help you to get a job as a trainee.

For example:

  • chemistry
  • science
  • applied science

Apprenticeship

You could apply for an apprenticeship, for example:

  • Science Manufacturing Process Operative Level 2 Intermediate Apprenticeship
  • Polymer Processing Technician Level 3 Advanced Apprenticeship
  • Science Manufacturing Technician Level 3 Advanced Apprenticeship
  • Process Industry Manufacturing Technician Level 3 Advanced Apprenticeship

These apprenticeships can take between 2 and 3 years to complete. They combine on-the-job training with off-site study.

Entry requirements

You'll usually need:

  • some GCSEs, usually including English and maths, or equivalent, for an intermediate apprenticeship
  • 5 GCSEs at grades 9 to 4 (A* to C), or equivalent, including English and maths, for an advanced apprenticeship
For more information
  • equivalent entry requirements|https://www.gov.uk/what-different-qualification-levels-mean/list-of-qualification-levels
  • guide to apprenticeships|https://www.gov.uk/apprenticeships-guide
Direct application

You can apply directly for jobs. Some employers may ask for GCSEs in maths, English, IT and a science subject, or equivalent qualifications.

More information

Career tips

Previous experience in the manufacturing and processing industries would be an advantage, as would forklift truck training.

Further information

You can find more details about careers and training in the chemicals industry from Cogent Skills.

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With experience, you could move into:shift supervision; quality control; machine maintenance; health and safety; training

With further study, you could become a manufacturing process technician or process lead.

Skills required and how your skills match up

What skills are required?

You'll need:

  • knowledge of manufacturing production and processes
  • the ability to operate and control equipment
  • to be thorough and pay attention to detail
  • knowledge of chemistry including the safe use and disposal of chemicals
  • observation and recording skills
  • the ability to work well with others
  • excellent verbal communication skills
  • concentration skills
  • to be able to use a computer and the main software packages competently
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